ALUMINIUM DIE CASTING

From mould engineering to ready-to-assemble components.

EFESTO takes responsibility for the complete industrial chain — engineering, die casting, machining, finishing, assembly and logistics.

Automated aluminium die-casting cell at EFESTOEFESTO · ABBIATEGRASSO, IT
2008EFESTO established
0.1–20 kgcomponent weight range
200–2,000 tclamping force
9automated die-casting machines

ONE ACCOUNTABLE INDUSTRIAL PARTNER

Reliability from mould to finished component.

EFESTO supports customers from the first feasibility review to stable serial supply. Our Italian operations and EFESTO Prosperity in Hangzhou combine European project responsibility with an international production footprint.

01

Engineering-led

Co-design, simulation and industrialisation before production starts.

02

Complete scope

Casting, machining, surface treatments, assembly, packaging and delivery.

03

Transfer-ready

Existing moulds and active programmes can be assessed, adapted and restarted.

EFESTO production site in Abbiategrasso, Italy
Aluminium components produced by EFESTO

FROM IDEA TO SERIAL SUPPLY

One process. Fewer handovers.

A clear point of responsibility across the full value chain reduces interfaces, protects quality and makes industrial decisions faster.

Die-casting process simulation for mould engineering
01

Mould engineering

Co-design, CATIA, process simulation and mould production for new and transferred tools.

Molten aluminium in the melting centre
02

Melting centre

Two melting furnaces, alloy flexibility, rotary degassing and pre-heated ladles.

Automated high-pressure die-casting cell
03

High-pressure die casting

Automated cells with STP and IDRA presses, supported by ABB robotics.

Automated robotic finishing cell at EFESTO
04

Finishing & machining

Deburring, surface treatments, drilling, milling, washing and leak testing.

Packaged components prepared at EFESTO
05

Assembly

Dedicated lines for assembled components and customer-specific kits.

Returnable industrial containers in the EFESTO logistics area
06

Logistics

Traceability, safety stock, returnable packaging and flexible delivery planning.

Open die-casting mould during a production-transfer assessmentPUBLIC OVERVIEW · OPERATING METHOD SHARED PRIVATELY

PRODUCTION TRANSFER & RECOVERY

Move active production without losing control.

When continuity is at risk, EFESTO can take over existing moulds and live programmes. The operational method, assessment criteria and transfer materials are shared only after a qualified first contact and, where appropriate, an NDA.

Request a confidential assessment

VALIDATED BEFORE SERIAL PRODUCTION

Quality is built into the launch.

CT scanning, CMM and 3D measurement support dimensional validation, process approval and ongoing quality control.

2X-ray systems
2HEXAGON CMM machines
3DNIKON laser scanning
ISO 9001:2015certified quality system
View quality documentation

EXPERIENCE ACROSS DEMANDING INDUSTRIES

Different requirements. The same industrial discipline.

EFESTO adapts the process to geometry, surface finish, volume, assembly and supply-chain requirements.

Outdoor lighting applications
01

Lighting

Housings, heat sinks and structural parts for indoor and outdoor luminaires.

Furniture and design applications
02

Furniture & design

Visible aluminium parts where surface quality, geometry and assembly matter.

Automotive production line
03

Mobility

Repeatable components for automotive and mobility applications.

Aluminium die-cast functional components
04

Heating & pumps

Leak-tight bodies, covers and functional aluminium components.

Automated industrial production cell
05

Electromechanics

Machined housings, supports and integrated assemblies.

Outdoor power equipment
06

Outdoor power equipment

Robust components for garden and professional equipment.

INDUSTRIAL FOOTPRINT

European responsibility. International flexibility.

Three locations support new developments, serial supply and controlled production transfers.

EFESTO factory in Abbiategrasso

PRODUCTION FACILITY

Abbiategrasso (MI), Italy

Italian production facility, operating since 2017.

EFESTO headquarters in Roccafranca, Brescia

HEADQUARTERS

Roccafranca (BS), Italy

EFESTO headquarters and additional industrial space for projects and production transfers, supported by an on-site photovoltaic system with installed capacity below 1 MW.

EFESTO Prosperity facility in Hangzhou

PRODUCTION FACILITY

Hangzhou, China

International production flexibility and support for global programmes.

CONFIDENTIAL BY DEFAULT

Your project can start with an NDA.

We routinely work under confidentiality agreements and can review and sign your NDA before drawings, 3D data or tooling documentation are shared.

  • NDA-first route available
  • No technical files required for first contact
  • Direct discussion with EFESTO's technical team

INSIDE EFESTO

Knowledge, people and industrial decisions.

Three direct routes into EFESTO: quality, people and the commitments that connect industry with the wider community.

A CLEAR FIRST STEP

Would you like to be contacted?

Leave your contact details on the dedicated page. If confidentiality comes first, you can include the NDA you would like EFESTO to review and sign.

Project enquiries and applications follow separate, focused routes. No personal team email addresses are published.